MillQuadFeed – Support Pipe Joint – Z type inserts
IMPROVED PRODUCTIVITY
The previously tested tool had a tool overhang of 230mm, which resulted in chatter and subsequent insert breakage, making machining difficult.
Therefore, the MillQuadFeed Z-Type inserts were proposed.
These inserts offer low cutting resistance and high machining stability, allowing for successful machining completion without insert breakage, even with an overhang exceeding L/D = 7.
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| Industry | Engineering |
|---|---|
| Component | Joint parts |
| Material ISO code |
 P - Steel |
| Work material | C35 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5176M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | HXSW09M032M16R04 | Shoulder & High feed milling |
| Number of teeth | 4 | |
| Cutting diameter | 32 | |
| Overhang (mm) | 230 (9.06") | |
| Insert | SWMT0904ZER-MM | |
| Number of cutting edges | 4 | |
| Grade | AH3135 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 60 (196.8 sfm) | |
| Feed per tooth f/z (mm/t) | 1.0 (.0394 ipt) | |
| Feed speed Vf (mm/min) | 2,387 (93.98 ipm) | |
| Depth of cut ap (mm) | 0.5 (.0197") | |
| Width of cut ae (mm) | 7.0 (.276") | |
| Coolant | Dry |