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MillQuadFeed – Rail – U type inserts

IMPROVED TOOL LIFE

MillQuadFeed UER-MM inserts enable light cutting, reducing the risk of chatter and tool failure while ensuring stability for machining weak-fixtured components.
Unlike competitor inserts that require 2-3 indexings per component, UER-MM completes machining with just one indexing, improving efficiency and saving both time and costs.

MillQuadFeed
Industry Railway
Component Rail
Material ISO code P - SteelP - Steel
Work material C55
Machine(spindle type) Vertical Machining Center Large(#50,HSK100)
Tool family Milling
Tool category High feed milling
Product name MillQuadFeed
TSR No. 5119M
Rail

Tool

Tungaloy Competitor
Body TXSW15J100B31.7R06 High feed cutter
Number of teeth 6 5
Cutting diameter 100 (3.94") 80 (3.15")
Insert SWMT1506UER-MM Positive inserts
Number of cutting edges 4 4
Grade AH3135 PVD,P30

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 150 (492sfm) 150 (492sfm)
Feed per tooth f/z (mm/t) 1.26 (.050ipt) 1.2 (.047ipt)
Feed speed Vf (mm/min) 3,600 (141.7ipm) 3,600 (141.7ipm)
Depth of cut ap (mm) 1.5 (.059") 1.5(.059")
Width of cut ae (mm) 60 (2.36") 60 (2.36")
Coolant Dry Dry

Result

Tool life2.5 times