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MillQuadFeed – Robot Arm Part – Z type insert

IMPROVEMENT OF MACHINING STABILITY AND EFFICIENCY

The competitor’s cutter experienced chatter in a long overhang application with a 350mm overhang due to a heavy cutting load.
However, the MillQuadFeed Z-Type MM geometry ensures stable machining with greater depth and width of cut, eliminating chatter.
Even under higher cutting loads, MillQuadFeed achieves 3.6 times greater productivity than the competitor.

MillQuadFeed
Industry Power Generation
Component Robot Part
Material ISO code S - Super-alloys and titaniumS - Super-alloys and titanium
Work material SUH660
Machine(spindle type) Vertical Machining Center Large(#50,HSK100)
Tool family Milling
Tool category High feed milling
Product name MillQuadFeed
TSR No. 5124M
Robot Part

Tool

Tungaloy Competitor
Body TXSW15M080B27.0R05 High feed cutter
Number of teeth 5 8
Cutting diameter 80 (3.15") 80 (3.15")
Overhang (mm) 350 (13.8") 350 (13.8")
Insert SWMT1506ZER-MM Square positive insert
Number of cutting edges 4 4
Grade AH3135 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 100 (328 sfm) 100 (328 sfm)
Feed per tooth f/z (mm/t) 0.5 (.0197 ipt) 1.0 (.0394 ipt)
Feed speed Vf (mm/min) 1,000 (39.38 ipm) 2,800 (110.24 ipm)
Depth of cut ap (mm) 2.5 (.0985") 0.5 (.0197")
Width of cut ae (mm) 40 (1.5749") 20 (0.7875")
Coolant Internal coolant Internal coolant

Result

Productivity3.6 times