MillQuadFeed15 – Robot Arm Part – Z type insert
IMPROVEMENT OF MACHINING STABILITY AND EFFICIENCY
The competitor’s cutter experienced chatter in a long overhang application with a 350mm overhang due to a heavy cutting load.
However, the MillQuadFeed Z-Type MM geometry ensures stable machining with greater depth and width of cut, eliminating chatter.
Even under higher cutting loads, MillQuadFeed achieves 3.6 times greater productivity than the competitor.
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| Industry | Power Generation |
|---|---|
| Component | Robot Part |
| Material ISO code |
 S - Super-alloys and titanium |
| Work material | SUH660 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5291M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15M080B27.0R05 | High feed cutter |
| Number of teeth | 5 | 8 |
| Cutting diameter | 80 (3.15") | 80 (3.15") |
| Overhang (mm) | 350 (13.8") | 350 (13.8") |
| Insert | SWMT1506ZER-MM | Square positive insert |
| Number of cutting edges | 4 | 4 |
| Grade | AH3135 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 100 (328 sfm) | 100 (328 sfm) |
| Feed per tooth f/z (mm/t) | 0.5 (.0197 ipt) | 1.0 (.0394 ipt) |
| Feed speed Vf (mm/min) | 1,000 (39.38 ipm) | 2,800 (110.24 ipm) |
| Depth of cut ap (mm) | 2.5 (.0985") | 0.5 (.0197") |
| Width of cut ae (mm) | 40 (1.5749") | 20 (0.7875") |
| Coolant | Internal coolant | Internal coolant |