MillQuadFeed – Machine tool components – MT breaker
IMPROVED TOOL LIFE
In the machining of ATC components using a competitor’s tool, issues such as high cutting resistance and vibration negatively impacted productivity and tool life.
To address these challenges, the MillQuadFeed with MT breaker was proposed.
Its positive insert geometry reduced resistance, minimized edge damage, and ensured stable machining.
As a result, tool life was extended by 2.0 times.
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| Industry | Engineering |
|---|---|
| Component | Plate |
| Material ISO code |
 P - Steel |
| Work material | S50C |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5096M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15M063B22.0R04 | Hight feed cutter |
| Number of teeth | 4 | 3 |
| Cutting diameter | 63 | 50 |
| Insert | SWMT1506ZER-MT | |
| Number of cutting edges | 4 | 3 |
| Grade | AH3135 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 160 | 157 |
| Feed per tooth f/z (mm/t) | 0.77 | 0.83 |
| Feed speed Vf (mm/min) | 2,490 | 2,489 |
| Depth of cut ap (mm) | 0.8 | 0.8 |
| Width of cut ae (mm) | 30 | 30 |
| Coolant | Dry | Dry |