MillQuadFeed – Mold – Flat Top Inserts
IMPROVED PRODUCTIVITY
The MillQuadFeed Flat Top Insert was proposed to address frequent defects occurring during roughing operations,
such as engraving and contour machining. Its design enabled increased depth of cut, contributing to improved machining performance.
As a result, the MillQuadFeed Flat Top Insert achieved approximately 1.5 times higher efficiency compared to competitor products.
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| Industry | Die & Mold |
|---|---|
| Component | Mold for Automotive Parts |
| Material ISO code |
 P - Steel |
| Work material | S50C |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5089M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15M063B22.0R04 | High Feed cutter |
| Number of teeth | 4 | 4 |
| Cutting diameter | 63 | 63 |
| Overhang (mm) | 250 | 250 |
| Insert | SWMW1506USR | |
| Number of cutting edges | 4 | 4 |
| Grade | AH3225 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 250 | 250 |
| Feed per tooth f/z (mm/t) | 1.13 | 1.13 |
| Feed speed Vf (mm/min) | 2,718 | 2,718 |
| Depth of cut ap (mm) | 1.5 | 1.0 |
| Width of cut ae (mm) | 40 | 40 |
| Coolant | Dry | Dry |