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MillQuadFeed – Face milling – SUS440A

IMPROVED PRODUCTIVITY

Machining six faces of SUS440A faced frequent unexpected chipping and productivity challenges due to low feed rates.
To address this issue, the MillQuadFeed was proposed. Its low cutting angle reduces chip thickness,
enabling high-feed machining, which improved machining efficiency by 3.1 times.

MillQuadFeed
Industry Engineering
Component Plate
Material ISO code M - Stainless steelM - Stainless steel
Work material SUS440A
Machine(spindle type) Horizontal Machining Center Large(#50,HSK100)
Tool family Milling
Tool category Face milling
Product name MillQuadFeed
TSR No. 5091M
Plate

Tool

Tungaloy Competitor
Body TXSW15J125B38.1R07 Facemill
Number of teeth 7 6
Cutting diameter 125 125
Overhang (mm) 50 50
Insert SWMT1506ZER-MM
Number of cutting edges 4
Grade AH3135 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 92 92
Feed per tooth f/z (mm/t) 0.54 0.2
Feed speed Vf (mm/min) 886 281
Depth of cut ap (mm) 2 2
Width of cut ae (mm) 87 87
Coolant Wet(External) Wet(External)

Result

Productivity3.1 times