MillQuadFeed – Face milling – SUS440A
IMPROVED PRODUCTIVITY
Machining six faces of SUS440A faced frequent unexpected chipping and productivity challenges due to low feed rates.
To address this issue, the MillQuadFeed was proposed. Its low cutting angle reduces chip thickness,
enabling high-feed machining, which improved machining efficiency by 3.1 times.
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Industry | Engineering |
---|---|
Component | Plate |
Material ISO code | M - Stainless steel |
Work material | SUS440A |
Machine(spindle type) | Horizontal Machining Center Large(#50,HSK100) |
Tool family | Milling |
Tool category | Face milling |
Product name | MillQuadFeed |
TSR No. | 5091M |
Tool
Tungaloy | Competitor | |
---|---|---|
Body | TXSW15J125B38.1R07 | Facemill |
Number of teeth | 7 | 6 |
Cutting diameter | 125 | 125 |
Overhang (mm) | 50 | 50 |
Insert | SWMT1506ZER-MM | |
Number of cutting edges | 4 | |
Grade | AH3135 | PVD |
Cutting conditions
Tungaloy | Competitor | |
---|---|---|
Cutting speed V/c (mm/min) | 92 | 92 |
Feed per tooth f/z (mm/t) | 0.54 | 0.2 |
Feed speed Vf (mm/min) | 886 | 281 |
Depth of cut ap (mm) | 2 | 2 |
Width of cut ae (mm) | 87 | 87 |
Coolant | Wet(External) | Wet(External) |