DoTriple-Mill – Pallet – AH120
COMMONIZED CUTTER BODY & IMPROVED PRODUCTIVITY
COMMONIZED CUTTER BODY - THE COMPONENT HAD AN UNEVEN STOCK OF SCALE TO REMOVE. BEFORE DOTRIPLE-MILL, THIS CUSTOMER WAS USING TWO DIFFERENT TYPES OF CUTTERS: ONE FACEMILL FOR SCALING AND ONE HIGH FEED MILL AFTERWARDS. THANKS TO DOTRIPLE-MILL, THE CUSTOMER CAN USE JUST ONE CUTTER BODY WITH ROUND AND ROBUST RNGU INSERTS, WHICH CAN HANDLE BOTH HIGH DOC AND HIGH FEED OPERATION. ECONOMY IS THUS IMPROVED WITH INCREASED PERFORMANCE.
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| Industry | Machine Tool Builders |
|---|---|
| Component | Pallet |
| Material ISO code |
 K - Cast iron |
| Work material | FC250 |
| Machine(spindle type) | Horizontal Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Face milling |
| Product name | DoTriple-Mill |
| TSR No. | 539M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TASN13J125B38.1R10 | Φ125-z=8 |
| Cutting diameter | 125 | 125 |
| Insert | RNGU1307ZNER-MJ | Sqaure type negative insert |
| Number of cutting edges | 8 | 8 |
| Grade | AH120 | PVD K30 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 200 (656 sfm) | 200 (656 sfm) |
| Feed per tooth f/z (mm/t) | 0.4 (0.016 ipt) | 1.18 (0.046 ipt) |
| Feed f (mm/rev) | 2037 (80.2 ipm) | 6000 (236.6 ipm) |
| Feed speed Vf (mm/min) | 1000 (39.38 ipm) | 5000 (196.9 ipm) |
| Depth of cut ap (mm) | 4.5 (0.177”) | 1.5 (0.059”) |
| Width of cut ae (mm) | 66 (2.598”) | 100 (3.937”) |
| Coolant | Dry | Dry |