TungSpeedMill – Timing chain case – ADC12

IMPROVED PRODUCTIVITY

TungSpeedMill achieved 1.5 times higher efficiency for roughing and 2.0 times for finishing through multi-tooth design.
The competitor's product started generating burrs at approximately 3,500 pieces, requiring manual deburring until the set tool life of 27,400 pieces.
TungSpeedMill, even after processing 20,000 pieces, did not produce burrs, eliminating the need for manual deburring, which was highly appreciated.

TungSpeed-Mill (TPYD, EPYD)
Industry Automotive
Component Timing chain case
Material ISO code N - Non-ferrous metalN - Non-ferrous metal
Work material ADC12
Machine(spindle type) Vertical Machining Center Small(#30,HSK40)
Tool family Milling
Tool category Face milling
Product name TungSpeed-Mill (TPYD, EPYD)
TSR No. 5066M
Timing chain case

Tool

Tungaloy Competitor
Body TPYD06M050B22.0R10 PCD Face mill cutter
Number of teeth 10 5
Cutting diameter 50 50
Insert YDEN0603PDFR-D PCD insert
Number of cutting edges 1 1
Grade DX110 PCD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 1571(Roughing), 1256(Finishing) 1571(Roughing), 1256(Finishing)
Feed per tooth f/z (mm/t) 0.06(Roughing), 0.05(Finishing) 0.08(Roughing), 0.05(Finishing)
Depth of cut ap (mm) 0.5(Roughing), 0.5(Finishing) 0.5(Roughing), 0.5(Finishing)
Width of cut ae (mm) ~40 ~40
Coolant Wet(Internal) Wet(Internal)

Result

Productivity (Roughing)1.5 times

Productivity (Finishing)2 times