TungSpeedMill – Timing chain case – ADC12
IMPROVED PRODUCTIVITY
TungSpeedMill achieved 1.5 times higher efficiency for roughing and 2.0 times for finishing through multi-tooth design.
The competitor's product started generating burrs at approximately 3,500 pieces, requiring manual deburring until the set tool life of 27,400 pieces.
TungSpeedMill, even after processing 20,000 pieces, did not produce burrs, eliminating the need for manual deburring, which was highly appreciated.
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Industry | Automotive |
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Component | Timing chain case |
Material ISO code | N - Non-ferrous metal |
Work material | ADC12 |
Machine(spindle type) | Vertical Machining Center Small(#30,HSK40) |
Tool family | Milling |
Tool category | Face milling |
Product name | TungSpeed-Mill (TPYD, EPYD) |
TSR No. | 5066M |
Tool
Tungaloy | Competitor | |
---|---|---|
Body | TPYD06M050B22.0R10 | PCD Face mill cutter |
Number of teeth | 10 | 5 |
Cutting diameter | 50 | 50 |
Insert | YDEN0603PDFR-D | PCD insert |
Number of cutting edges | 1 | 1 |
Grade | DX110 | PCD |
Cutting conditions
Tungaloy | Competitor | |
---|---|---|
Cutting speed V/c (mm/min) | 1571(Roughing), 1256(Finishing) | 1571(Roughing), 1256(Finishing) |
Feed per tooth f/z (mm/t) | 0.06(Roughing), 0.05(Finishing) | 0.08(Roughing), 0.05(Finishing) |
Depth of cut ap (mm) | 0.5(Roughing), 0.5(Finishing) | 0.5(Roughing), 0.5(Finishing) |
Width of cut ae (mm) | ~40 | ~40 |
Coolant | Wet(Internal) | Wet(Internal) |