TungForceRec12 – Power Generation – AH120

IMPROVED PRODUCTIVITY

TungForce-Rec insert’s robust cutting edge eliminated chipping thanks to its strong obtuse flank design. This allowed an increased feed rate to be used with a higher number of teeth, providing 2.3 times increase in metal removal rate, and also allowed 50 min trouble-free machining per edge, providing 5 times tool life increase.

TungForce-Rec
Industry Power Generation
Component Parts for power generation
Material ISO code S - Super-alloys and titaniumS - Super-alloys and titanium
Work material Hastelloy X
Machine(spindle type) Vertical Machining Center Large(#50,HSK100)
Tool family Milling
Tool category Shoulder milling
Product name TungForce-Rec
TSR No. 1483M
Parts for power generation

Tool

Tungaloy Competitor
Body EPAV12M025C25.0R06 Indexable shoulder cutter
Effective number of teeth 6 3
Cutting diameter 25 25
Insert AVMT120420PDER-MM
Grade AH120 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 45 67
Feed per tooth f/z (mm/t) 0.1 0.06
Feed speed Vf (mm/min) 344 154
Depth of cut ap (mm) 6 6
Width of cut ae (mm) 1.76 1.76
Coolant Internal Internal

Result

Productivity2.3 times

Tool life50 times