DoFeed – Con Rod for Ships – AH3225
IMPROVED TOOL LIFE & PRODUCTIVITY
DoFeed UER inserts (small entry angle) created chip thinning effect thus reducing cutting load on the cutting edge. As a result, 3 times tool life and 2 times productivity were gained.
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Industry | Heavy |
---|---|
Component | Con rods for ship |
Material ISO code | P - Steel |
Work material | SCM440 |
Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
Tool family | Milling |
Tool category | Shoulder milling |
Product name | DoFeed |
TSR No. | 1599M |
Tool
Tungaloy | Competitor | |
---|---|---|
Body | TXN03R050M22.0E05 | Button cutter |
Effective number of teeth | 5 | 4 |
Cutting diameter | 50 | 63 |
Insert | LNMU0303UER-MJ | Positive inserts with 6 cutting edges |
Grade | AH3225 | PVD, P25 |
Cutting conditions
Tungaloy | Competitor | |
---|---|---|
Cutting speed V/c (mm/min) | 200 | 180 |
Feed per tooth f/z (mm/t) | 0.6 | 0.8 |
Feed speed Vf (mm/min) | 3800 | 2900 |
Depth of cut ap (mm) | 0.8 | 0.5 |
Width of cut ae (mm) | 40 | 40 |
Coolant | External | External |