FinishMeister – Blocks – AH725

IMPROVED PRODUCTIVITY AND TOOL LIFE

Productivity & Tool Life
With conventional end mills, productivity could not be improved due to the occurrence of chatter during finishing operations. FinishMeister, with its unique combination of roughing and finishing edges, excels in anti-chatter performance. FinishMeister suppresses chatter, achieving 8.4 times higher productivity through the application of "1.7 times the feed rate" and "2 times the number of tooth." Additionally, due to the stabilization of the machining process, tool life has been extended to 8 times that of the current product.

Tool Consolidation
In conventional processes, roughing was performed with a different end mill after roughing. Since FinishMeister has finishing edges, it provides a surface finish equivalent to that of a standard square end mill during finishing operations. As a result, FinishMeister enables both roughing and finishing with a single tool, achieving tool consolidation.

FinishMeister
Industry Machine Tool Builders
Component Blocks
Material ISO code P - SteelP - Steel
Work material S45C
Machine(spindle type) Vertical Machining Center
Tool family Milling
Tool category Shoulder milling
Product name FinishMeister
TSR No. 5026M
Blocks

Tool

Tungaloy Competitor
Body TEFS160B44-34C16-92 Solid Endmill
Effective number of teeth 4 2
Cutting diameter 16 20
Overhang (mm) 50 50
Grade AH725 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 120 60
Feed per tooth f/z (mm/t) 0.1 0.06
Feed f (mm/rev) 0.4 0.12
Feed speed Vf (mm/min) 955 115
Depth of cut ap (mm) 30 30
Width of cut ae (mm) 0.5 0.5
Coolant Dry Dry

Result

Tool life8 times

Productivity8.4 times