TungQuad – Plunger – AH725
IMPROVED PRODUCTIVITY & TOOL LIFE
Increased productivity
- Productivity & Tool life Improvement in Machining of Plunger Since TungQuad is designed with larger number of inserts that allow low cutting force, it provides 1.8 times higher productivity compared to the competitor.
Improved tool life
- AH725 inhibit sudden fracture caused by wear due to its excellent wear resistant, thus providing 3 times longer tool life than the competitor. Moreover TungQuad is with 4 cutting edges compared to competitor’s 2 cornered insert.
Share
Industry | Engineering |
---|---|
Component | Plunger |
Material ISO code | P - Steel |
Work material | SUJ3 |
Machine(spindle type) | Vertical Machining Center |
Tool family | Milling |
Tool category | Shoulder milling |
Product name | TungQuad |
TSR No. | 287M |
Tool
Tungaloy | Competitor | |
---|---|---|
Body | EPD05R020M20.0W04 | Shoulder milling cutter |
Effective number of teeth | 4 | 2 |
Cutting diameter | 20 | 20 |
Insert | SDMT050204PN-MJ | 2 corner positive insert |
Number of cutting edges | 4 | 2 |
Grade | AH725 | PVD |
Cutting conditions
Tungaloy | Competitor | |
---|---|---|
Cutting speed V/c (mm/min) | 150 | 125 |
Feed per tooth f/z (mm/t) | 0.08 | 0.1 |
Feed speed Vf (mm/min) | 760 | 380 |
Depth of cut ap (mm) | 3 | 3 |
Width of cut ae (mm) | 10 | 10 |
Coolant | Wet (External) | Wet (External) |