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DoRec – Base Part for Robot – AH120

IMPROVED PRODUCTIVITY

DoRec with helical interpolation method was used, instead of shoulder milling. DoRec provided strong cutting edges, allowing increased feed per tooth and cutting speed with no edge fracture. As the result, 44% productivity boost was achieved. Also, reduced tool cost was possible through replacing solid carbide end mill with cost-efficient indexable tool.

DoRec
Industry Engineering
Component Robot Base Component
Material ISO code K - Cast ironK - Cast iron
Work material FCD450
Machine(spindle type) Horizontal Machining Center Large(#50,HSK100)
Tool family Milling
Tool category Helical interpolation
Product name DoRec
TSR No. 1511M
Robot Base Component

Tool

Tungaloy Competitor
Body TPQ11R040M16.0E04 Solid carbide end mill
Cutting diameter 40 40
Overhang (mm) 365 380
Insert LQMU110708PXER-MJ
Number of cutting edges 4
Grade AH120 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 200 100
Feed per tooth f/z (mm/t) 0.25 0.13
Feed speed Vf (mm/min) 1592 207
Depth of cut ap (mm) 4.5 24
Width of cut ae (mm) 3 3
Coolant External External

Result

Productivity+44%