MillQuadFeed09 – Cylinder head die – Flat Top Inserts
IMPROVE TOOL LIFE & PRODUCTIVITY
In contour machining of die-casting molds, poor machinability limited conventional tool life to about 2 hours, requiring three tools for 6-hour nighttime runs.
We proposed high-depth, low-feed conditions using the MillQuadFeed09 flat-top insert.
With its strong and reliable cutting edge, a single tool completed the full operation.
As a result, tool life 3.0 times and machining efficiency increased 4.7 times, ensuring stable performance.
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| Industry | Die & Mold |
|---|---|
| Component | Cylinder Head |
| Material ISO code |
 P - Steel |
| Work material | DAC(HRC48) |
| Machine(spindle type) | Vertical Machining Center Small(#30,HSK40) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5183M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | EXSW09M032C32.0R04 | Hight feed milling |
| Number of teeth | 4 | 2 |
| Cutting diameter | 32 (1.26") | 32 (1.26") |
| Overhang (mm) | 70 (2.76") | 70 (2.76") |
| Insert | SWMW0904USR | Positive triangular inserts |
| Number of cutting edges | 4 | 3 |
| Grade | AH8015 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 90 (295.2 sfm) | 90 (295.2 sfm) |
| Feed per tooth f/z (mm/t) | 0.2 (0.0079 ipt) | 0.2 (0.0079 ipt) |
| Feed speed Vf (mm/min) | 716 (28.19 ipm) | 358 (14.09 ipm) |
| Depth of cut ap (mm) | 0.7 (0.028") | 0.3 (0.028") |
| Width of cut ae (mm) | ~20 (0.787") | ~20 (0.787") |
| Coolant | Dry | Dry |