MillQuadFeed09 – Stainless Cast Steel – Flat Top Inserts
IMPROVED TOOL LIFE & PRODUCTIVITY
The inserts from other manufacturers experienced breakage during machining, leading to downtime and reduced productivity.
In contrast, the MillQuadFeed flat top inserts feature a negative land cutting edge design with excellent chipping resistance and a large cross-sectional area, minimizing sudden chipping and breakage.
As a result, they deliver approximately 4.0 times the tool life and a 1.1 times improvement in machining efficiency compared to competing products.
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| Industry | Engineering |
|---|---|
| Component | Housing |
| Material ISO code |
 M - Stainless steel |
| Work material | X2CrNiMoN22-5-3 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5108M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | EXSW09M032C32.0R04 | High feed cutter |
| Number of teeth | 4 | 2 |
| Cutting diameter | 32 (1.26") | 28 (1.10") |
| Overhang (mm) | 70 (2.76") | 70 (2.76") |
| Insert | SWMW0904ZSR | square insert |
| Number of cutting edges | 4 | 4 |
| Grade | AH8015 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 101 (331sfm) | 160 (525sfm) |
| Feed per tooth f/z (mm/t) | 0.5 (.020ipt) | 0.5 (.020ipt) |
| Feed speed Vf (mm/min) | 2,009 (79.1ipm) | 1,819 (71.6ipm) |
| Depth of cut ap (mm) | 0.5 (.020") | 0.5 (.020") |
| Width of cut ae (mm) | 20 (.787") | 20 (.787") |
| Coolant | Air | Air |