https://tsr.tungaloy.com/wp-content/uploads/product_logo/logo_deeptri-drill.svg

DeepTriDrill – Hydraulic Chamber Housing – TRGLCH

IMPROVED PRODUCITIVTY

Reducing drilling costs and increase productivity.
Our approach to drilling in Inconel 718 allows the end user to consolidate operations previously split between two machines into a single machine setup. This is achieved by performing the entire drilling process in one chuck setup.
Operation is divided into three strategic steps: short hole, medium hole, and final long hole. By optimizing the setup and increasing coolant concentration to 17%, the need for frequent tool adjustments is minimized. hole deflection is kept to a minimal 0.1mm/meter.

This streamlined process resulted in:
1- cycle time reduced from 7.5 hours to just 2.3 hours
2- machine downtime reduced from 225min. to 75min.
3- tool life extended by 3 times.

This method also opens the door to other turning and milling application on a multitasking machine.

DeepTri-Drill
Industry Oil & Gas
Component Hydraulic Chamber Housing
Material ISO code S - Super-alloys and titaniumS - Super-alloys and titanium
Work material Inconel 718
Machine(spindle type) Multi-Tasking Machine
Tool family Holemaking
Tool category Deep hole drilling
Product name DeepTri-Drill
TSR No. 5061D
Hydraulic Chamber Housing

Tool

Tungaloy Competitor
Body TRLGCH15.57X1385 Brazed Gun-Drill
Insert TOHT070304R-NDJ AH725 Brazed Gun-drill
Grade AH725

Tool life

Tungaloy Competitor
Tool life (m/insert) 228 76

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 15.57 15.57
Hole depth H (mm) 1110 1110
Cutting speed V/c (mm/min) 78 50
Feed f (mm/rev) 0.04 0.025
Feed speed Vf (mm/min) 18 5
Coolant water soluble water soluble

Result

Cycle time70% reduction

Machine Downtime70% reduction