DrillMeister -Tube sheet – DMC
IMPROVE TOOL LIFE
Existing drills required pilot hole drilling, which resulted in long process times. Another issue was short tool life. DrillMeister DMC unique self-centering shape means that pilot holes are not required even for drilling over 5xD. As a result, one-shot drilling is possible, and tool life has been extended by 1.7 times.
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| Industry | Heat Exchanger |
|---|---|
| Component | Tube sheet |
| Material ISO code |
 S - Super-alloys and titanium |
| Work material | Inconel 625 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Holemaking |
| Tool category | Drilling |
| Product name | DrillMeister |
| TSR No. | 5154H |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TID125R14-6 | Head exchangable drill 3xD and 5xD |
| Head | DMC129 AH9130 | Drill head 140deg |
| Grade | AH9130 | PVD |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (m/insert) | 4 | 2.4 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Tool diameter DC (mm) | 12.9 | 12.9 |
| Hole tolerance grade | IT9 | IT9 |
| Hole depth H (mm) | 72 | 72 |
| Cutting speed V/c (mm/min) | 30 | 30 |
| Feed f (mm/rev) | 0.05 | 0.05 |
| Feed speed Vf (mm/min) | 37.05 | 37.05 |