DrillMeister – Brake Disk – AH9130
IMPROVED PRODUCTIVITY AND TOOL LIFE
Currently, holes in disks are being drilled using HSS drills. To improve machining efficiency and reduce setup time, DrillMeister was proposed. Although conditions could not be increased due to external coolant supply, the machining efficiency was tripled and tool life was quintupled compared to HSS drills, leading to the switch to DrillMeister.
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| Industry | Heavy |
|---|---|
| Component | Brake Disk |
| Material ISO code |
 K - Cast iron |
| Work material | FCD450 |
| Machine(spindle type) | Vertical Machining Center Middle(#40,HSK63) |
| Tool family | Holemaking |
| Tool category | Drilling |
| Product name | DrillMeister |
| TSR No. | 5030D |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TID110F16-5 | HSS drill |
| Head | DMP110 | |
| Grade | AH9130 | PVD |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (m/insert) | 270 | 54 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Tool diameter DC (mm) | 11 | 11 |
| Hole depth H (mm) | 54 | 54 |
| Cutting speed V/c (mm/min) | 60 | 21 |
| Feed f (mm/rev) | 0.13 | 0.13 |
| Feed speed Vf (mm/min) | 226 | 79 |
| Coolant | External | External |