DrillMeister – Brake Disk – AH9130

IMPROVED PRODUCTIVITY AND TOOL LIFE

Currently, holes in disks are being drilled using HSS drills. To improve machining efficiency and reduce setup time, DrillMeister was proposed. Although conditions could not be increased due to external coolant supply, the machining efficiency was tripled and tool life was quintupled compared to HSS drills, leading to the switch to DrillMeister.

DrillMeister
Industry Heavy
Component Brake Disk
Material ISO code K - Cast ironK - Cast iron
Work material FCD450
Machine(spindle type) Vertical Machining Center Middle(#40,HSK63)
Tool family Holemaking
Tool category Drilling
Product name DrillMeister
TSR No. 5030D
Brake Disk

Tool

Tungaloy Competitor
Body TID110F16-5 HSS drill
Head DMP110
Grade AH9130 PVD

Tool life

Tungaloy Competitor
Tool life (m/insert) 270 54

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 11 11
Hole depth H (mm) 54 54
Cutting speed V/c (mm/min) 60 21
Feed f (mm/rev) 0.13 0.13
Feed speed Vf (mm/min) 226 79
Coolant External External

Result

Productivity3 times

Tool life5 times