MillQuadFeed – Hot forging die – Flat Top Inserts
IMPROVED TOOL LIFE
In the machining of forged surfaces with varying depths of cut, the competitor's tool failed due to chipping before completing the process.
The competitor's tool also used a square positive insert. In contrast, the flat top insert features a honed negative land geometry, providing a larger cutting edge cross-section and superior chipping resistance.
With no chipping and stable machining, tool life was extended by 1.5 times compared to the competitor's tool.
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| Industry | Die & Mold |
|---|---|
| Component | Die casting mold |
| Material ISO code |
 H - Hardened material |
| Work material | SKT4 |
| Material hardness | HRC50 |
| Machine(spindle type) | Horizontal Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Pocketing |
| Product name | MillQuadFeed |
| TSR No. | 5064M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15J080B31.7R05 | High feed cutter |
| Number of teeth | 5 | 5 |
| Cutting diameter | 80 (3.15") | 80 (3.15") |
| Insert | SWMW1506ZSR | Square type insert |
| Number of cutting edges | 4 | 4 |
| Grade | AH3225 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 125 (410sfm) | 125 (410sfm) |
| Feed per tooth f/z (mm/t) | 1.8 (.071ipt) | 1.8 (.071ipt) |
| Feed speed Vf (mm/min) | 4,476 (176.2ipm) | 4,476 (176.2ipm) |
| Depth of cut ap (mm) | 0.8 (.031") | 0.8 (.031") |
| Width of cut ae (mm) | ~55 (~2.17") | ~55 (~2.17") |
| Coolant | Dry | Dry |