DuoJustCut – Shaft – SCr415
IMPROVED TOOL LIFE and PRODUCTION COST
For the parting off of shaft, the customer had been using 2mm wide inserts.
Tungaloy proposed using DuoJustcut’s 1.5mm wide inserts for this process. Despite being thin, DuoJustCut, with its high insert rigidity, achieved stable parting off and extended tool life by 1.3 times.
Additionally, the reduced insert width led to a decrease in the annual usage of bar material, resulting in an annual material cost savings of $10,000.
Share
| Industry | Automotive |
|---|---|
| Component | Shaft |
| Material ISO code |
 P - Steel |
| Work material | SCr415 |
| Machine(spindle type) | Swiss Lathe |
| Tool family | Grooving |
| Tool category | Parting off |
| Product name | DuoJust-Cut |
| TSR No. | 5038T |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | JSXXL1616X09-S | 16X16 shank |
| Insert | JXPS16L15F SH725 | 2mm width insert |
| Edges par insert | 2 | 2 |
| Cutting width | 1.5 | 2 |
| Grade | SH725 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 160 | 140 |
| Feed f (mm/rev) | 0.07 | 0.08 |
| Depth (mm) | 7.6(Φ15.2) | 7.6(Φ15.2) |
| Coolant | Wet | Wet |