DoTriple-Mill – Frame for construction machinery – AH120
IMPROVED PRODUCTIVITY AND TOOL LIFE
Face milling of the construction machinery frame. It is necessary to remove the bead from the welding, but the conventional 45° face milling cutter had caused sudden breakage.
To prevebt the breakage, we proposed a low-depth-of-cut, high-feed machining using the DoTripleMill round insert.
As a result, we succeeded in suppressing sudden breakage and achieved a 1.8 times improvement in machining efficiency.
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| Industry | Heavy |
|---|---|
| Component | Frame for construction machinery |
| Material ISO code |
 P - Steel |
| Work material | SS400 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Face milling |
| Product name | DoTriple-Mill |
| TSR No. | 5032M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TASN13J160B50.8R08 | Face mill cutter |
| Effective number of teeth | 8 | 7 |
| Cutting diameter | 160 | 160 |
| Insert | RNMU1307ZNEN-MJ | SEMT insert |
| Number of cutting edges | 8 | 4 |
| Grade | AH120 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 276 | 276 |
| Feed per tooth f/z (mm/t) | 0.45 | 0.17 |
| Feed speed Vf (mm/min) | 1977 | 653 |
| Depth of cut ap (mm) | 1.5 | 2.5 |
| Width of cut ae (mm) | 100 | 100 |
| Coolant | Dry | Dry |