DrillMeister -Valve part SUS630- DMF head

IMPROVED TOOL LIFE AND PRODUCTIVITY

n this case study, DrillMeister DMF was applied to blind hole drilling of SUS630 valve components. Compared with the conventional insert-type drill, issues related to poor chip control and limited tool life were resolved by the excellent chip-breaking performance of DMF inserts. As a result, the number of holes per corner increased significantly from 800 to 1,500. Higher feed rates also reduced machining time, achieving both improved productivity and operational reliability. In addition, the adoption of a head-changeable tool greatly improved tool changeability and operator convenience.

DrillMeister
Industry Engineering
Component Valve part
Material ISO code M - Stainless steelM - Stainless steel
Work material SUS630
Material hardness 40HRC
Machine(spindle type) CNC Lathe
Tool family Holemaking
Tool category Drilling
Product name DrillMeister
TSR No. 127182H
Valve part

Tool

Tungaloy Competitor
Body TID150F20-1.5 U-Drill D15.5 2xD
Head DMF157 AH9130 Indexable insert 4 cutting edge
Grade AH9130 PVD

Tool life

Tungaloy Competitor
Tool life (m/insert) 30 16
Number of workpieces (pcs/insert) 1500 800

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 15.7 15.7
Hole tolerance grade IT10 IT11
Hole depth H (mm) 20 2-
Cutting speed V/c (m/min) 79 80
Feed f (mm/rev) 0.12 0.08
Feed speed Vf (mm/min) 192 130
Coolant Internal coolant Internal coolant

Result

Tool life1.9 times

Process time33% reduced