DoTwist-Ball – Base Plate – AH3135
IMPROVED PRODUCTIVITY & TOOL LIFE
High productivity
The competitor’s insert was flat on its rake face, so the cutting force was high. Therefore, the productivity was low. DoTwist-Ball provided low cutting force due to positive rake angle and performed well in spite of its close-pitch cutter body.
Long tool life
Thanks to tough substrate and coating, AH3135 showed stable tool life even in wet condition.
Share
| Industry | Die & Mold |
|---|---|
| Component | Base plate |
| Material ISO code |
|
| Work material | Steel |
| Machine(spindle type) | Vertical Machining Center |
| Tool family | Milling |
| Tool category | Pocketing |
| Product name | DoTwistBall |
| TSR No. | 574M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | EXLN04M032C32.0R04 | High feed cutter |
| Effective number of teeth | 4 | 2 |
| Cutting diameter | 32 | 32 |
| Insert | LNMX0405ZER-HJ | Positive W-type |
| Number of cutting edges | 4 | 3 |
| Grade | AH3135 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 150 | 150 |
| Feed per tooth f/z (mm/t) | 0.8 | 0.6 |
| Feed speed Vf (mm/min) | 4775 | 1791 |
| Depth of cut ap (mm) | 0.5 | 0.5 |
| Width of cut ae (mm) | 18 | 18 |
| Coolant | External | External |