DoTwist-Ball – Base Plate – AH3135
IMPROVED PRODUCTIVITY & TOOL LIFE
High productivity
The competitor’s insert was flat on its rake face, so the cutting force was high. Therefore, the productivity was low. DoTwist-Ball provided low cutting force due to positive rake angle and performed well in spite of its close-pitch cutter body.
Long tool life
Thanks to tough substrate and coating, AH3135 showed stable tool life even in wet condition.
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Industry | Die & Mold |
---|---|
Component | Base plate |
Material ISO code | P - Steel |
Work material | Steel |
Machine(spindle type) | Vertical Machining Center |
Tool family | Milling |
Tool category | Pocketing |
Product name | DoTwistBall |
TSR No. | 574M |
Tool
Tungaloy | Competitor | |
---|---|---|
Body | EXLN04M032C32.0R04 | High feed cutter |
Effective number of teeth | 4 | 2 |
Cutting diameter | 32 | 32 |
Insert | LNMX0405ZER-HJ | Positive W-type |
Number of cutting edges | 4 | 3 |
Grade | AH3135 | PVD |
Cutting conditions
Tungaloy | Competitor | |
---|---|---|
Cutting speed V/c (mm/min) | 150 | 150 |
Feed per tooth f/z (mm/t) | 0.8 | 0.6 |
Feed speed Vf (mm/min) | 4775 | 1791 |
Depth of cut ap (mm) | 0.5 | 0.5 |
Width of cut ae (mm) | 18 | 18 |
Coolant | External | External |