DoFeedQuad – Die for Ceramic Tile – AH130
IMPROVED PRODUCTIVITY AND TOOL LIFE
High productivity
– DoFeedQuad could machine with double feed rate due to tough cutting edge. Ramping with higherdepth was possible compared to competitor.
Longer tool life
– The customer had chipping problem with current tool. DoFeedQuad had NO chipping issues due to high thermal crack resistance of AH130 grade even in wet machining and achieved double tool life even at double feed rate.
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| Industry | Die & Mold |
|---|---|
| Component | Die for Ceramic Tile |
| Material ISO code |
 P - Steel |
| Work material | Die steel |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Pocketing |
| Product name | DoFeedQuad |
| TSR No. | 336M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXQ12R063M22.0E04 | High feed cutter |
| Effective number of teeth | 4 | 4 |
| Cutting diameter | 63 | 63 |
| Insert | SQMU1206ZSR-MJ | Square type positive insert |
| Number of cutting edges | 8 | 4 |
| Grade | AH130 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 250 | 250 |
| Feed per tooth f/z (mm/t) | 1.58 | 0.79 |
| Feed speed Vf (mm/min) | 8000 | 4000 |
| Depth of cut ap (mm) | 0.6 | 0.5 |
| Width of cut ae (mm) | Variable | Variable |
| Coolant | Wet (water soluble) | Wet (water soluble) |