DeepTriDrill ‐ AHM930 – Distribution Plate

DeepTriDrill significant cost savings and enhanced performance with superb surface finish

DeepTridrill delivered exceptional performance drilling coolant channels on a Distribution Plate. Gun-drill machine with 35 KW power and 40 BAR pressure, our tool achieved excellent surface quality and a metal removal rate of 7.2 cm³/min.

Compared to the competitor, we reduced cutting time per hole from 23min to below 5 min, significantly lowering machining time and cost.
The tool maintained stable performance under interrupted cutting conditions and showed superior wear resistance. we achieved 12 holes per cutting edge versus 8 of the competitor.
Tool life, feed rates, and surface finish all improved, resulting in lower tooling costs and reduced downtime. The carbide-coated insert (AH9130) delivered consistent results on forged workpieces made of 1.2085 material.

DeepTri-Drill
Industry Engineering
Component Distribution Plate
Material ISO code M - Stainless steelM - Stainless steel
Work material 1.2085
Machine(spindle type) Gun drill machine
Tool family Holemaking
Tool category Deep hole drilling
Product name DeepTri-Drill
TSR No. 5187D
Distribution Plate

Tool

Tungaloy Competitor
Body MCTRCH08.00XM20-45 Brazed Gun-Drill
Insert ZSGT040104R-NDJ AH9130 brazed tip
Grade AH9130 brazed tip

Tool life

Tungaloy Competitor
Number of workpieces (pcs/insert) 12 8

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 8 8
Hole tolerance grade 0.05 0.05
Pilot hole diameter (mm) 8 8
Surface quality required Ra (μm) Excellent Good
Hole depth H (mm) 640 640
Cutting speed V/c (m/min) 60 70
Feed f (mm/rev) 0.06 0.01
Feed speed Vf (mm/min) 143 28
Coolant Internal Internal

Result

Tool LifeIncreased 50%

ProductivityIncreased 5 times