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DeepTriDrill deep drilling productivity

IMPROVE PRODUCTIVITY

Productivity improvement.
Low alloy steel and cast steel (AISI/SAE 4140 series)
Comparing indexable gundrills vs. Brazed gundrill on gundrill machine.
Performance is Smooth drilling with greater stability and good chip breaking. Productivity increased by almost 4 times
Higher speeds and feeds achieved. Customer new tooling investment paied off after 4 parts.

DeepTri-Drill
Industry Oil & Gas
Component Subsea equipment - mandrell
Material ISO code P - SteelP - Steel
Work material Alloy steel
Machine(spindle type) Gun drill machine
Tool family Holemaking
Tool category Deep hole drilling
Product name DeepTri-Drill
TSR No. 5158D
Subsea equipment - mandrell

Tool

Tungaloy Competitor
Body TRLG19.05X1950-35 Brazed Gundrill
Insert TOHT090305-NDJ AH725

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 1.05 19.05
Hole tolerance grade 0.07 0.07
Pilot hole diameter (mm) 19.05 19.05
Hole depth H (mm) 810 810
Cutting speed V/c (mm/min) 75 41
Feed f (mm/rev) 0.06 0.04
Feed speed Vf (mm/min) 75 27

Result

Table Feed3 times the productivity