FixRMill – Mold – AH3135
IMPROVED PRODUCTIVITY & TOOL LIFE
AH3135 grade inserts featuring excellent fracture resistance achieved by nano-multi layered coating and tough substrate, new FixRMill completed one workpiece without edge chipping. In addition, the productivity increased by 1.25 times over the competitor due to increased number of cutting edges.
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| Industry | Die & Mold |
|---|---|
| Component | Mold |
| Material ISO code |
 P - Steel |
| Work material | C45 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Profiling |
| Product name | FixRMill |
| TSR No. | 1696M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TRRQ12M050B22.0R05 | Indexable radius cutter |
| Effective number of teeth | 5 | 4 |
| Cutting diameter | 50 | 50 |
| Insert | RQMT1204ENC6-MM | Positive round inserts |
| Number of cutting edges | 6 | 4 |
| Grade | AH3135 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 125 | 125 |
| Feed per tooth f/z (mm/t) | 1.26 | 1.26 |
| Feed speed Vf (mm/min) | 5000 | 4000 |
| Depth of cut ap (mm) | 0.5 | 0.5 |
| Width of cut ae (mm) | 50 | 50 |
| Coolant | Air blast | Air blast |