AddDoFeed – Die – AH8015

IMPROVED PRODUCTIVITY & TOOL LIFE

AddDoFeed negative inserts provided stronger cutting edges, allowing secure process at a 1.5 times increase feed rate without cutting edge fracture. Furthermore, AH8015 provided the insert with slow wear progression during the machining of hardened steel. This increased tool life per edge double, and since ADF insert offered double number of cutting edges over the competitor, insert tool life rose by 3.5 times.

AddDoFeed
Industry Die & Mold
Component Mold
Material ISO code P - SteelP - Steel
Work material SKD11
Machine(spindle type) Vertical Machining Center Small(#30,HSK40)
Tool family Milling
Tool category Profiling
Product name AddDoFeed
TSR No. 1794M
Mold

Tool

Tungaloy Competitor
Body EXN02R010M10.0-02L High feed cutter
Effective number of teeth 2 2
Cutting diameter 10 10
Insert LNMU0202ZER-MM Positive inserts with 2 cutting edges
Grade AH8015 PVD, H15

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 60 60
Feed per tooth f/z (mm/t) 0.3 0.2
Feed speed Vf (mm/min) 1150 765
Depth of cut ap (mm) 0.5 0.5
Width of cut ae (mm) 10 10
Coolant External External

Result

Productivity1.5 times

Tool life3.5 times