MillQuadFeed15 – Base frame – Flat Top Inserts
IMPROVED PRODUCTIVITY
The current tool was mainly used for roughing with a high-feed cutter, but frequent edge chipping led to high insert consumption and productivity issues. To address this, the MillQuadFeed flat-top insert with excellent chipping resistance was proposed. As a result, machining efficiency improved by 1.6 times compared to the previous tool, achieving more stable tool life and increased productivity.
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| Industry | Engineering |
|---|---|
| Component | Frame |
| Material ISO code |
 P - Steel |
| Work material | SS400 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5338M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15J100B31.7R06 | High feed cutter |
| Number of teeth | 6 | 8 |
| Cutting diameter | 100 (3.94") | 100 (3.94") |
| Insert | SWMW1506USR | Posi 4 corner |
| Number of cutting edges | 4 | 4 |
| Grade | AH3225 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 200 (656 sfm) | 150 (492 sfm) |
| Feed per tooth f/z (mm/t) | 2.0 (0.078 ipt) | 1.74 (0.068 ipt) |
| Feed speed Vf (mm/min) | 7,639 (300.7 ipm) | 4,985 (196.3 ipm) |
| Depth of cut ap (mm) | 1.0 (0.039") | 1.0 (0.039") |
| Width of cut ae (mm) | 100 (3.94") | 100 (3.94") |
| Coolant | Air | Air |