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DrillMeister – Valve connecter- DMF

IMPROVE TOOL LIFE

The drilling process was previously carried out using a U-Drill, but the short tool life was a bottleneck in the process due to machine down time. By adopting the DrillMeister DMF head, high feed processing has been achieved, significantly improving tool life to 3.4 times longer than before and avhide reduce machine down time.

DrillMeister
Industry Engineering
Component Valve part
Material ISO code M - Stainless steelM - Stainless steel
Work material X2CrNiMoN22-5-3
Machine(spindle type) CNC Lathe
Tool family Holemaking
Tool category Drilling
Product name DrillMeister
TSR No. 5153H
Valve part

Tool

Tungaloy Competitor
Body TID210F32-1.5 U-Drill 2xD
Head DMF210 AH9130 4 cutting edges positive insert
Grade AH9130 PVD

Tool life

Tungaloy Competitor
Tool life (m/insert) 51 15
Number of workpieces (pcs/insert) 1700 500

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 21 21
Hole tolerance grade IT9 IT11
Hole depth H (mm) 30 30
Cutting speed V/c (mm/min) 33 119
Feed f (mm/rev) 0.2 0.05
Feed speed Vf (mm/min) 100 90

Result

Tool life 3.4 times

Machine down time 80% reduced