MillQuadFeed – Diaphragm Pump – Z type inserts
Improved Productivity & Tool life
The competitor’s long overhang tool caused chatter and short tool life, forcing the customer to reduce cutting parameters. In contrast,
MillQuadFeed eliminated chatter with its small entry angle, achieving a 3.3 times increase in M.R.R. and doubling tool life with the fracture-resistant AH3135 grade,
ensuring stable and efficient machining.
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| Industry | Power Generation |
|---|---|
| Component | Pump part |
| Material ISO code |
 P - Steel |
| Work material | C45 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Slotting |
| Product name | MillQuadFeed |
| TSR No. | 5120M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | EXSW09M025C25.0R03 | High feed cutter |
| Number of teeth | 3 | 5 |
| Cutting diameter | 25 (.98") | 25 (.98") |
| Insert | SWMT0904ZER-MM | Negative insert |
| Number of cutting edges | 4 | 4 |
| Grade | AH3135 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 200 (656sfm) | 160 (524.8sfm) |
| Feed per tooth f/z (mm/t) | 1.0 (.039ipt) | 0.3 (.012ipt) |
| Feed speed Vf (mm/min) | 7,639 (300.7ipm) | 3,056 (120.3ipm) |
| Depth of cut ap (mm) | 1.3 (.051) | 1.0 (.039) |
| Width of cut ae (mm) | 25 (.984") | 25 (.984") |
| Coolant | Internal | Internal |