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TungMeister –Shaft for construction machine – AH725

IMPROVED PRODUCTIVITY AND TOOL LIFE

The Shaft for construction machines required frequent tool replacements when using high-speed steel (HSS) tools, with a lifespan of 100 shafts x 4 holes.
By introducing TungMeister, the lifespan dramatically improved to 600 shafts x 4 holes.
Additionally, tool change time was significantly reduced from 150 seconds with HSS to just 30 seconds with TungMeister.
These advancements resulted in a 1.3-times increase in machining efficiency, making TungMeister the optimal solution.

TungMeister
Industry Heavy
Component Shaft for construction machine
Material ISO code P - SteelP - Steel
Work material SCM420
Machine(spindle type) Horizontal Machining Center Middle(#40,HSK63)
Tool family Milling
Tool category Drilling
Product name TungMeister
TSR No. 5104M
Shaft for construction machine

Tool

Tungaloy Competitor
Body VSSD12L090S08-S
Effective number of teeth 2 2
Cutting diameter 12 12
Insert VDP513L07.2A30-02S08 Solid center drill
Number of cutting edges 1 1
Grade AH725 Uncoated HSS

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 98 38
Feed f (mm/rev) 0.02 0.04
Feed speed Vf (mm/min) 104 81
Hole depth (mm) 12 12
Coolant Wet(External) Wet(External)

Result

Tool life6 times

Productivity1.3 times