TungMeister –Shaft for construction machine – AH725
IMPROVED PRODUCTIVITY AND TOOL LIFE
The Shaft for construction machines required frequent tool replacements when using high-speed steel (HSS) tools, with a lifespan of 100 shafts x 4 holes.
By introducing TungMeister, the lifespan dramatically improved to 600 shafts x 4 holes.
Additionally, tool change time was significantly reduced from 150 seconds with HSS to just 30 seconds with TungMeister.
These advancements resulted in a 1.3-times increase in machining efficiency, making TungMeister the optimal solution.
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Industry | Heavy |
---|---|
Component | Shaft for construction machine |
Material ISO code | P - Steel |
Work material | SCM420 |
Machine(spindle type) | Horizontal Machining Center Middle(#40,HSK63) |
Tool family | Milling |
Tool category | Drilling |
Product name | TungMeister |
TSR No. | 5104M |
Tool
Tungaloy | Competitor | |
---|---|---|
Body | VSSD12L090S08-S | |
Effective number of teeth | 2 | 2 |
Cutting diameter | 12 | 12 |
Insert | VDP513L07.2A30-02S08 | Solid center drill |
Number of cutting edges | 1 | 1 |
Grade | AH725 | Uncoated HSS |
Cutting conditions
Tungaloy | Competitor | |
---|---|---|
Cutting speed V/c (mm/min) | 98 | 38 |
Feed f (mm/rev) | 0.02 | 0.04 |
Feed speed Vf (mm/min) | 104 | 81 |
Hole depth (mm) | 12 | 12 |
Coolant | Wet(External) | Wet(External) |