MillQuadFeed09 – Stainless Cast Steel – Flat Top Inserts
IMPROVED TOOL LIFE & PRODUCTIVITY
The competitor’s inserts frequently fractured during machining, causing downtime and reduced productivity. To solve this issue, Tungaloy proposed the MillQuadFeed Flat Top insert, which offers superior resistance to chipping and breakage. Its cutting edge, designed with a large cross-section negative land, minimizes unexpected edge failure. As a result, tool life improved by approximately 4.0 times compared to competing products.
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| Industry | Engineering |
|---|---|
| Component | Housing |
| Material ISO code |
 M - Stainless steel |
| Work material | X2CrNiMoN22-5-3 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5108M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | EXSW09M032C32.0R04 | High feed cutter |
| Number of teeth | 4 | 2 |
| Cutting diameter | 32 (1.26") | 28 (1.10") |
| Overhang (mm) | 70 (2.76") | 70 (2.76") |
| Insert | SWMW0904ZSR | square insert |
| Number of cutting edges | 4 | 4 |
| Grade | AH8015 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 101 (331sfm) | 160 (525sfm) |
| Feed per tooth f/z (mm/t) | 0.5 (.020ipt) | 1.17 (.046ipt) |
| Feed speed Vf (mm/min) | 2,009 (79.1ipm) | 4,203 (165.5ipm) |
| Depth of cut ap (mm) | 0.5 (.020") | 0.5 (.020") |
| Width of cut ae (mm) | 20 (.787") | 20 (.787") |
| Coolant | Air | Air |