AddDoFeed – Mold – S45C
IMPROVED PRODUCTIVITY
The customer was using a solid endmill for mold machining, but we proposed the high-feed tool AddDoFeed.
Achieved approximately 7 times the productivity compared to the solid endmill.
Additionally, switching from solid tools to indexable tools significantly reduced the running cost of the tools.
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| Industry | Die & Mold |
|---|---|
| Component | Mold |
| Material ISO code |
 P - Steel |
| Work material | S45C/C45 |
| Machine(spindle type) | Vertical Machining Center Small(#30,HSK40) |
| Tool family | Milling |
| Tool category | Profiling |
| Product name | AddDoFeed |
| TSR No. | 5068M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | EXN02M008M08.0-01 | Φ6 Solid Endmill |
| Number of teeth | 1 | 4 |
| Cutting diameter | 8 | 6 |
| Insert | LNMU0202ZER-MM | |
| Number of cutting edges | 4 | 1 |
| Grade | AH3225 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 200 | 75 |
| Feed per tooth f/z (mm/t) | 0.8 | 0.09 |
| Feed speed Vf (mm/min) | 6366 | 1432 |
| Depth of cut ap (mm) | 0.4 | 0.2 |
| Width of cut ae (mm) | 5 | 3 |
| Coolant | Wet | Wet |