TungMeister – Socket – AH715
IMPROVED PRODUCTIVITY AND TOOL LIFE
For chamfering the edges of picture frames, a single-blade chamfer cutter was traditionally used. The conventional product encountered issues such as inconsistent chamfer width and burr formation.
Tungaloy proposed the VCA head of TungMeister to address these challenges. The six-blade VCA head, with its sharp cutting edges, suppressed burr formation. As a result, it improved processing efficiency by 2.4 times and achieved a 1.3 times longer lifespan.
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| Industry | Automotive |
|---|---|
| Component | Socket |
| Material ISO code |
 P - Steel |
| Work material | S45C |
| Machine(spindle type) | Vertical Machining Center Middle(#40,HSK63) |
| Tool family | Milling |
| Tool category | Chamfering |
| Product name | TungMeister |
| TSR No. | 5040M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | VSSD20L07S10-S | Cutter body |
| Effective number of teeth | 6 | 1 |
| Cutting diameter | VCA160L06.5A45-06S110 | |
| Insert | VCA160L06.5A45-06S110 | Triangle insert |
| Number of cutting edges | 1 | 3 |
| Grade | AH715 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 80 | 80 |
| Feed per tooth f/z (mm/t) | 0.04 | 0.1 |
| Feed speed Vf (mm/min) | 382 | 159 |
| Depth of cut ap (mm) | 0.5 | 0.5 |
| Width of cut ae (mm) | 0.5 | 0.5 |
| Coolant | Dry | Dry |