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TungMeister – Crank Shaft – AH715

MACHINING STABILITY

The conventional product used a solid T-slot cutter, but the occurrence of chatter was a problem. To eliminate chatter, we proposed the TungMeister T-slot tool.
By increasing the shank diameter from the conventional Φ6 to Φ20, we achieved approximately 19 times greater tool rigidity.
The TungMeister T-slot tool suppressed the occurrence of chatter and contributed to improved machining stability.

TungMeister
Industry Automotive
Component Crank Shaft
Material ISO code P - SteelP - Steel
Work material Alloy steel
Machine(spindle type) Machining Center Small(#30,HSK40)
Tool family Milling
Tool category Slotting
Product name TungMeister
TSR No. 5033M
Crank Shaft

Tool

Tungaloy Competitor
Body VSSD20L070S10-S Solid T-slot cutter
Effective number of teeth 6 6
Cutting diameter 14 14
Overhang (mm) 40 40
Insert VTB140W4.00R02-06S10
Number of cutting edges 1 1
Grade AH715 Carbide

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 64 64
Feed per tooth f/z (mm/t) 0.006 0.006
Feed speed Vf (mm/min) 59 59
Depth of cut ap (mm) 4 4
Width of cut ae (mm) 3.5 3.5
Coolant Dry Dry

Result

Tool rigidity 19 times