VariableMeister, Gear part, AH710
IMPROVED PRODUCTIVITY and TOOL LIFE
When machining slots in die steel by trochoidal milling, VariableMeister 7-flute completely suppressed chatter. This allowed both the cutting speed and feed rate to be increased, resulting in five times higher productivity and double the tool life.
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| Industry | Die & Mold |
|---|---|
| Component | Gear parts |
| Material ISO code |
|
| Work material | NAK80 |
| Material hardness | 40 HRC |
| Machine(spindle type) | Horizontal Machining Center Middle(#40,HSK63) |
| Tool family | Milling |
| Tool category | Shoulder milling |
| Product name | VariableMeister |
| TSR No. | 5586M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TEC100H7-60C10CF-130 | |
| Number of teeth | 7 | 4 |
| Cutting diameter | 10 | 10 |
| Grade | AH710 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 94 | 41 |
| Feed per tooth f/z (mm/t) | 0.08 | 0.06 |
| Feed speed Vf (mm/min) | 1676 | 313 |
| Depth of cut ap (mm) | 50 | 50 |
| Width of cut ae (mm) | 0.15 | 0.15 |
| Coolant | Emulsion | Emulsion |