VariableMeister, Gear part, AH710

IMPROVED PRODUCTIVITY and TOOL LIFE

When machining slots in die steel by trochoidal milling, VariableMeister 7-flute completely suppressed chatter. This allowed both the cutting speed and feed rate to be increased, resulting in five times higher productivity and double the tool life.

VariableMeister
Industry Die & Mold
Component Gear parts
Material ISO code P - SteelP - Steel
Work material NAK80
Material hardness 40 HRC
Machine(spindle type) Horizontal Machining Center Middle(#40,HSK63)
Tool family Milling
Tool category Shoulder milling
Product name VariableMeister
TSR No. 5586M
Gear parts

Tool

Tungaloy Competitor
Body TEC100H7-60C10CF-130
Number of teeth 7 4
Cutting diameter 10 10
Grade AH710 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 94 41
Feed per tooth f/z (mm/t) 0.08 0.06
Feed speed Vf (mm/min) 1676 313
Depth of cut ap (mm) 50 50
Width of cut ae (mm) 0.15 0.15
Coolant Emulsion Emulsion

Result

Productivity5 times

Tool life2 times