VariableMeister, Block, AH710

IMPROVED PRODUCTIVITY

When machining with a long depth of cut (ap) of 75mm, increasing the cutting speed used to cause chatter. However, VariableMeister 7-flute suppresses vibration, allowing the cutting speed to be doubled. In addition, the increased number of flutes further improves efficiency, resulting in productivity that is three times higher.

VariableMeister
Industry Automotive
Component Blocks
Material ISO code K - Cast ironK - Cast iron
Work material FCD500
Machine(spindle type) Horizontal Machining Center Large(#50,HSK100)
Tool family Milling
Tool category Shoulder milling
Product name VariableMeister
TSR No. 5582M
Blocks

Tool

Tungaloy Competitor
Body TEC160H7-96C16CF-175
Number of teeth 7 4
Cutting diameter 16 16
Grade AH710 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 80 40
Feed per tooth f/z (mm/t) 0.05 0.06
Feed speed Vf (mm/min) 557 191
Depth of cut ap (mm) 75 75
Width of cut ae (mm) 2 2
Coolant Emulsion Emulsion

Result

Productivity2.9 times