DS2000-semiconductor manufacturing equipment parts-DS2005
IMPROVED TOOLLIFE
The customer was machining semiconductor manufacturing equipment parts using competitor's carbide grade, but the machined surface would become cloudy after about 40 workpieces. The customer requested improvement and extension of tool life.
Testing the latest DLC-coated grade DS2005 revealed that it achieved extremely excellent machined surface condition from the initial machining stage up to 60 workpieces.
DS2005 possesses superior wear resistance and welding resistance, enabling a superior machined surface condition compared to competitor's products.
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| Industry | Engineering |
|---|---|
| Component | semiconductor manufacturing equipment parts |
| Material ISO code |
 N - Non-ferrous metal |
| Work material | A5056 |
| Machine(spindle type) | CNC Lathe |
| Tool family | Turning |
| Tool category | Face turning |
| Product name | DS2000 |
| TSR No. | 5579T |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | Standard holder | Standard holder |
| Shank | 25 shank | |
| Insert | CNGG120404-28 DS2005 | CNGG120404-medium breaker |
| Edges par insert | 4 | 4 |
| Grade | DS2005 | Carbide grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 60 | 40 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 190 | 190 |
| Feed f (mm/rev) | 0.28 | 0.28 |
| Depth of cut ap (mm) | 0.6 | 0.6 |
| Coolant | Wet | Wet |