DS2000-Knuckle parts-DS2005
IMPROVED TOOLLIFE & STABLE TOOLLIFE
The customer was processing aluminum knuckle parts using competitor's DLC-coated grade, but sudden breakage and burr formation were contributing to decreased productivity.
Testing the latest DLC-coated grade, DS2005, revealed 4 times the stable and longer tool life compared to the competitor's grade. We also successfully significantly reduced burr formation.
DS2005 offers superior wear resistance and cutting performance compared to the competitor's product, resulting in a longer tool life and excellent surface quality.
Share
| Industry | Automotive |
|---|---|
| Component | Knuckle |
| Material ISO code |
|
| Work material | AC4CH |
| Machine(spindle type) | CNC Lathe |
| Tool family | Turning |
| Tool category | Internal & Face turning |
| Product name | DS2000 |
| TSR No. | 5577T |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | Special - internal boring bar | Special - internal boring bar |
| Insert | CCGT09T308-AL DA2005 | CCGT09T308-finish breaker |
| Edges par insert | 2 | 2 |
| Grade | DS2005 | DLC coated grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 12000 | 3000 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 280 | 280 |
| Feed f (mm/rev) | 0.2 | 0.2 |
| Depth of cut ap (mm) | 0.3 | 0.3 |
| Coolant | Wet | Wet |