T500 series-Brake Disk-T505

IMPROVED TOOLLIFE

T505 was tested when machining the face turning of brake discs. The current product could be machined up to 80 units, but the end of tool life was due to dimensional changes caused by progressive insert wear.
As a result, T505 achieved 1.2 times longer tool life than the current product.
T505 has overwhelming wear resistance, demonstrating superior wear resistance to materials equivalent to K05 from competitors.

T500
Industry Automotive
Component Brake Disk
Material ISO code K - Cast ironK - Cast iron
Work material FC250
Machine(spindle type) CNC Lathe
Tool family Turning
Tool category Face turning
Product name T500
TSR No. 5563T
Brake Disk

Tool

Tungaloy Competitor
Holder ACLNR2525K12-A ACLNR2525K12-A
Shank 25 shank
Insert CNMG120416 CNMG120416
Edges par insert 4 4
Grade T505 K05(CVD)

Tool life

Tungaloy Competitor
Tool life (pcs/edge) 95 80

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 350 350
Feed f (mm/rev) 0.25 0.25
Depth of cut ap (mm) 3.0 3.0
Coolant Dry Dry

Result

Toollife1.2 times longer tool life