ISO-Eco Turn-Gear parts-T9215

Cost reduction and longer tool life

Chip control was a major issue when operating an automated production line in this customer.
We proposed using FNMG to improve chip control and reduce costs.
As a result, chip control was significantly improved and a tool life twice as long was achieved. Furthermore, the use of ISO-Eco Turn achieved cost reduction.

ISO-EcoTurn
Industry Engineering
Component Gear parts
Material ISO code P - SteelP - Steel
Work material S45C
Machine(spindle type) CNC Lathe
Tool family Turning
Tool category Profiling
Product name ISO-EcoTurn
TSR No. 5544T
Gear parts

Tool

Tungaloy Competitor
Holder ADJNR2020K1104-A ADJNR2020K15-A
Insert FNMG110408E-TM DNMG150408-**
Edges par insert 4 4
Grade T9215 CVD(P15)

Tool life

Tungaloy Competitor
Tool life (pcs/edge) 160 80

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 250 250
Feed f (mm/rev) 0.25 0.25
Depth of cut ap (mm) 1.5 1.5
Coolant WET WET

Result

Tool life2 times longer tool life