MillQuadFeed – Construction Part – AH3135


High productivity:
The customer was using a flat shaped insert to avoid a fracture of cutting edge doe to machining of interrupted casting face. But it is not increase feeds because of machine vibration. MillQuadFeed’s insert has rake angle, it prevent machine vibration and it canincrease feed. As a result, MillQuadFeed achieve 4.2 times MRR against competitor by increase the cutting speed and feed rate. Also thanks to the toughened cutting edge andgrade, the fracture did not occurred.

Industry Heavy
Component Construction Part
Material ISO code K - Cast ironK - Cast iron
Work material Cast iron 250
Machine(spindle type) Vertical Machining Center
Tool family Milling
Tool category Face milling
Product name MillQuadFeed
TSR No. 568M
Construction Part


Tungaloy Competitor
Body TXSW15M063B22.0R04 High feed cutter
Effective number of teeth 4 3
Cutting diameter 63 63
Insert SWMT1506ZER-MJ W type positive insert
Number of cutting edges 4 3
Grade AH3135 PVD (P15)

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 200 120
Feed per tooth f/z (mm/t) 1.5 0.8
Feed speed Vf (mm/min) 6000 1440
Depth of cut ap (mm) 1 1
Width of cut ae (mm) 30 30
Coolant Dry Dry


Productivity4.2 times