MillQuadFeed – Casing – AH120
IMPROVED PRODUCTIVITY
High MMR and stable tool life: The customer was using a shoulder mill at a low table feed with a large DOC. Due to MillQuadFeed’s high-feed capability, an MMR in the same process has improved by 1.7x that of the competitor’s. Thanks to its robust cutting edge, MillQuadFeed stabilized tool life, eliminating unexpected tool fractures as with the case of the competitor’s inserts.
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| Industry | Power Generation |
|---|---|
| Component | Casing |
| Material ISO code |
 K - Cast iron |
| Work material | Cast iron 300 |
| Machine(spindle type) | Horizontal Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Face milling |
| Product name | MillQuadFeed |
| TSR No. | 561M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15J160B50.8R08 | Shoulder milling cutter |
| Effective number of teeth | 8 | 8 |
| Cutting diameter | 160 | 160 |
| Insert | SWMT1506ZER-MJ | L type negative insert |
| Number of cutting edges | 4 | 4 |
| Grade | AH120 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 160 | 151 |
| Feed per tooth f/z (mm/t) | 1 | 0.25 |
| Feed speed Vf (mm/min) | 2600 | 600 |
| Depth of cut ap (mm) | 2 | 5 |
| Width of cut ae (mm) | 130 | 130 |
| Coolant | Dry | Dry |