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TungThinSlit – Knuckle – AH725

IMPROVED PRODUCTIVITY AND TOOL LIFE

Higher productivity
- Flex slot milling is a vibration-prone application due to non-rigid clamping. Positive geometry of TungThinSlit not only reduced vibration but also improved productivity by 3 times.

Long tool life
- Tool life/cutting edge also increased by 40% as the TungThinSlit insert has 6 cutting edges while the competitor has only 4.

TungThinSlit
Industry Automotive
Component Knuckle
Material ISO code M - Stainless steelM - Stainless steel
Work material 41CrS4
Machine(spindle type) Vertical Machining Center Large(#50,HSK100)
Tool family Milling
Tool category Slotting
Product name TungThinSlit
TSR No. 456M
Knuckle

Tool

Tungaloy Competitor
Body ASV02N125-E4 Side cutter
Effective number of teeth 5 8
Cutting diameter 125 125
Insert TVKX020204TN-MJ 4 corner insert
Number of cutting edges 6 4
Grade AH725 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 150 150
Feed per tooth f/z (mm/t) 0.1 0.05
Feed speed Vf (mm/min) 300 100
Depth of cut ap (mm) 4 4
Width of cut ae (mm) 30 30
Coolant Wet Wet

Result

Productivity3.0 times

Tool life1.4 times