DrillMeister -motor shaft- DMP

IMPROVED TOOL LIFE

In the drilling process for hybrid motor materials, the current tool reached the end of its lifespan before processing 900 units.
Particularly after 500 units, chip contol worsened, leading to frequent machine stoppages.
After switching to DrillMeister, chip management improved, allowing stable processing of 1,000 units.
This significantly reduced machine stoppages caused by chips and improved productivity.

DrillMeister
Industry Automotive
Component Motor Shaft
Material ISO code P - SteelP - Steel
Work material Carbon steel
Machine(spindle type) CNC Lathe
Tool family Holemaking
Tool category Drilling
Product name DrillMeister
TSR No. 5377H
Motor Shaft

Tool

Tungaloy Competitor
Body TID200F25-5 Head exchangable drill 5xD
Head DMP205 AH9130 Drill head
Grade AH9130 PVD

Tool life

Tungaloy Competitor
Tool life (m/insert) 100 90
Number of workpieces (pcs/insert) 1000 900

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 20.5 20.5
Hole tolerance grade IT10 IT10
Hole depth H (mm) 100 100
Cutting speed V/c (m/min) 120 120
Feed f (mm/rev) 0.23 0.23
Feed speed Vf (mm/min) 426 426
Coolant Internal coolant Internal coolant

Result

Tool life1.1