DoPent- Plate for Industrial Gas Turbine -ML & AH8015

IMPROVE TOOLLIFE

The competitor’s tool life was shortened by fractures caused by built-up edge.
DoPent’s light-cutting ML geometry, combined with the AH8015 grade, suppressed built-up edge and extended tool life by 1.4 times.

DoPent
Industry Power Generation
Component Plate
Material ISO code S - Super-alloys and titaniumS - Super-alloys and titanium
Work material Hastelloy X
Machine(spindle type) Horizontal Machining Center Large(#50,HSK100)
Tool family Milling
Tool category Face milling
Product name DoPent
TSR No. 5372M
Plate

Tool

Tungaloy Competitor
Body TEN09R080M25.4-07 45° face mill
Number of teeth 7 7
Cutting diameter 80 80
Insert PNCU0905GNEN-ML Positive square inserts
Number of cutting edges 10 4
Grade AH8015 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 40 (132 sfm) 40 (132 sfm)
Feed per tooth f/z (mm/t) 0.1 (.004 ipt) 0.1 (.004 ipt)
Feed speed Vf (mm/min) 300 (11.82 ipm) 300 (11.82 ipm)
Depth of cut ap (mm) 0.2 (.008") 0.2 (.008")
Width of cut ae (mm) 55 (2.165") 55 (2.165")
Coolant internal internal

Result

Tool life1.4 times