MillQuadFeed – Power Generation Parts – AH3135
IMPROVED PRODUCTIVITY
MillQuadFeed-UER inserts generated low cutting heat due to the chip thinning effect of the its small entering angle, eliminating edge fracture. Hence, cutting parameters were increased resulting 9 times productivity boost.
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| Industry | Power Generation |
|---|---|
| Component | Parts for power generation |
| Material ISO code |
 M - Stainless steel |
| Work material | SUS329J1 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Face milling |
| Product name | MillQuadFeed |
| TSR No. | 1568M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15J125B38.1R07 | High feed cutter |
| Number of teeth | 7 | 6 |
| Cutting diameter | 125 (4.92") | 125 (4.92") |
| Insert | SWMT1506UER-MM | Square, positive inserts |
| Number of cutting edges | 4 | 4 |
| Grade | AH3135 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 150 (492sfm) | 80 (262.4sfm) |
| Feed per tooth f/z (mm/t) | 1 (.039ipt) | 0.5 (.020ipt) |
| Feed speed Vf (mm/min) | 2,674 (105.3ipm) | 611 (24.1ipm) |
| Depth of cut ap (mm) | 1 (.039") | 0.5 (.020") |
| Width of cut ae (mm) | 70 (2.8") | 70 (2.8") |
| Coolant | Dry | Dry |