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TungCut – Crush Cutting Knife – BXA10

IMPROVED PRODUCTIVITY AND RELIABILITY

A full-radius CBN insert was used for the outer diameter profiling in crush cutting applications.
The conventional insert lacked a chip breaker, resulting in unstable chip control.

By switching to the STR-type insert with a 3D chip breaker, chip evacuation became stable, improving the reliability of the machining process.
As a result, both machining reliability and productivity were improved, achieving a 1.8-fold increase in machining efficiency.

TungCut
Industry Engineering
Component Crush Cutting Knife
Material ISO code H - Hardened materialH - Hardened material
Work material 100Cr6
Material hardness 61HRC
Machine(spindle type) Dedicated Machine
Tool family Turning
Tool category External grooving & turning
Product name TungCut
TSR No. 5210T
Crush Cutting Knife

Tool

Tungaloy Competitor
Holder CTEL2020-3T09 20x20 shank
Insert STR300-HP 3.0 mm width grooving insert
Edges par insert 1 1
Grade BXA10 CBN

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 180 140
Feed f (mm/rev) 0.07 0.05
Depth of cut ap (mm) 0.05 0.05
Coolant Dry Dry

Result

Productivity1.8 times