TetraForceCut – Shaft – AH7025
IMPROVED TOOL LIFE AND PRODUCTIVITY
Using a two-corner grooving tool for shaft components, the TetraForce-Cut was applied to this machining process.
Thanks to its high-rigidity clamping mechanism, cutting speed and feed rates were improved, achieving double the machining efficiency.
Additionally, tool life doubled compared to the previous tool, and with the increase to four corners per insert, tool life per insert was extended by four times.
The TCS breaker ensured stable chip control, enhancing machining reliability.
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| Industry | Automotive |
|---|---|
| Component | Shaft |
| Material ISO code |
 P - Steel |
| Work material | SCM415 |
| Machine(spindle type) | CNC Lathe |
| Tool family | Grooving |
| Tool category | External grooving |
| Product name | TetraForce-Cut |
| TSR No. | 5106T |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | STCR2525-27 | 25X25 shank |
| Insert | TCS27-100-006 | 2 corner insert |
| Edges par insert | 4 | 2 |
| Cutting width | 1 | 1 |
| Grade | AH7025 | PVD(P25) |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 1600 | 800 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 80 | 60 |
| Feed f (mm/rev) | 0.07 | 0.05 |
| Coolant | Wet(Internal) | Wet(Internal) |